When technicians need a faster 3″ cut-off tool for sheet metal, rolled steel, brackets, clamps, fasteners, and repair hardware, the AIRCAT 6515 3″ Cut-Off Tool provides a compact pneumatic option for controlled cutting in automotive, fabrication, maintenance, and shop environments. Its 0.5 HP motor and 22,000 RPM free speed support use with compatible properly rated 3″ cut-off wheels. AIRCAT lists this model with a 3/4″ rolled steel / 18 gauge cutting capacity, making it useful for small metal cutting, repair preparation, service work, and general MRO tasks.At 1.80 lbs. and 7.60″ long, the 6515 offers a shorter body than the AIRCAT 6505 while maintaining the same 3″ wheel format and catalog-listed cutting capacity. The direct drive design keeps power transfer straightforward, while the rear exhaust directs air away from the front of the tool and work area. AIRCAT lists this model with built-in silencing to reduce noise level, a safety lock-off trigger for added safety, and a low weight composite design with an aluminum guard for controlled shop use.Type: Cut-Off Tool | Model: 6515 | Motor: 0.5 HP | Free Speed: 22,000 RPM | Wheel Size: 3″ | Gears: Direct Drive | Cutting Capacity: 3/4″ Rolled Steel / 18 Gauge | Exhaust: Rear | Weight: 1.80 lbs. | Length: 7.60″ | Air Consumption: 3.5 CFM | Recommended Hose Size: 3/8″ | Air Inlet: 1/4″ NPT | Vibration: 0.8 m/secFeatures:0.5 HP motor and 22,000 RPM free speed support compact metal cutting, repair preparation, and cut-off work.3″ wheel size works with compatible properly rated cut-off wheels for small-area cutting applications.Direct drive design provides straightforward power transfer for compact cut-off tool operation.Cutting capacity is listed by AIRCAT as 3/4″ rolled steel / 18 gauge.Built-in silencing reduces noise level during cutting work.Safety lock-off trigger helps reduce accidental starts during handling, positioning, and wheel setup.Low weight composite design helps keep the tool manageable for repeated cutting tasks.Aluminum guard helps shield the operator from sparks and debris when correctly positioned.Rear exhaust directs air away from the immediate cutting area to help keep exhaust flow off the work surface.Applications:Automotive repair: Cutting small metal panels, clamps, brackets, fasteners, exhaust hardware, and repair sections where a compact 3″ cut-off tool is useful.Fabrication work: Trimming sheet metal, cutting light metal stock, removing small sections, and preparing localized areas before welding or finishing.Equipment service: Cutting damaged brackets, guards, covers, clamps, and compact service hardware during repair and maintenance work.MRO and shop maintenance: Supporting controlled cut-off tasks on fixtures, housings, panels, repair parts, and general maintenance components.Body shop and repair preparation: Making controlled cuts in compatible metal materials before grinding, sanding, fitting, or replacement work.FAQs:Q: What is the AIRCAT 6515 best used for?A: The AIRCAT 6515 is best used for compact cut-off work with compatible 3″ wheels. Common uses include cutting sheet metal, rolled steel, brackets, clamps, fasteners, repair panels, and small maintenance components.Q: How is the AIRCAT 6515 different from the AIRCAT 6505?A: The AIRCAT 6515 is listed at 22,000 RPM with a 7.60″ length and 3.5 CFM air consumption. The AIRCAT 6505 is listed at 20,000 RPM with a 9.00″ length and 4.2 CFM air consumption. Both models are listed with a 0.5 HP motor, 3″ wheel size, and 3/4″ rolled steel / 18 gauge cutting capacity.Q: What cutting capacity does AIRCAT list for the 6515?A: AIRCAT lists the 6515 with a cutting capacity of 3/4″ rolled steel / 18 gauge. Actual cutting performance depends on the wheel, material, air supply, operator technique, and tool condition.Q: What wheels can I use with this cut-off tool?A: Use compatible properly rated 3″ cut-off wheels that match the tool’s 22,000 RPM free speed and application requirements. Always follow the wheel manufacturer’s mounting, speed, and safety instructions.Q: What air hose size should I use with the AIRCAT 6515?A: AIRCAT lists a 3/8″ recommended hose size and a 1/4″ NPT air inlet for this model. Clean, regulated air helps the cut-off tool maintain proper speed, cutting performance, and service life.Q: Should I disconnect the air supply before changing wheels?A: Yes. Disconnect the air supply and air hose before changing cut-off wheels, adjusting the guard, or servicing the tool. This helps prevent accidental starts while the tool is being adjusted.AVAILABLE VARIATIONS AND SPECIFICATIONS SKUFree Speed(RPM)Motor(HP)Wheel Size(in)GearsCutting CapacityExhaustWeight(lbs.)Length(in)Air Cons.(CFM)Rec. HoseSize(in.)Air InletNPT(in.)650520,000.53Direct Drive3/4″ Rolled Steel / 18 GaugeRear1.759.004.23/81/4651522,000.53Direct Drive3/4″ Rolled Steel / 18 GaugeRear1.807.603.53/81/4652018,000.53Single reduction3/4″ Rolled Steel / 18 GaugeRear1.809.506.03/81/4653018,000.53Direct Drive3/4″ Rolled Steel / 18 GaugeRear2.608.806.03/81/4 (function(){ var button=document.querySelector(‘.spec-accordion-toggle’); var panel=document.querySelector(‘.spec-accordion-panel’); var icon=document.querySelector(‘.spec-accordion-icon’); var manual=false; function setState(open){ panel.style.display=open?’block’:’none’; button.setAttribute(‘aria-expanded’,open?’true’:’false’); icon.textContent=open?’-‘:’+’; } function applyDefault(){ if(manual)return; setState(window.innerWidth>640); } button.addEventListener(‘click’,function(){ manual=true; setState(button.getAttribute(‘aria-expanded’)!==’true’); }); applyDefault(); window.addEventListener(‘resize’,applyDefault); })(); body{margin:0;padding:0;overflow-x:hidden;} .spec-accordion{width:100%;max-width:1100px;margin:1em auto;box-sizing:border-box;font-family:Verdana,Arial,sans-serif;} .spec-accordion *{box-sizing:border-box;} .spec-accordion-toggle{width:100%;display:grid;grid-template-columns:32px 1fr 32px;align-items:center;gap:8px;text-align:center;cursor:pointer;background:#444;color:#fff;border:0;padding:12px 16px;font-family:Verdana,Arial,sans-serif;font-size:16px;font-weight:700;text-transform:uppercase;letter-spacing:.02em;} .spec-accordion-title{grid-column:2;text-align:center;text-transform:uppercase;} .spec-accordion-icon{grid-column:3;text-align:right;font-size:20px;line-height:1;font-weight:700;} .spec-accordion-panel{border:1px solid #cfcfcf;border-top:0;padding:0;background:#fff;overflow:hidden;} .spec-table-wrapper{width:100%;max-width:1100px;margin:0 auto;overflow-x:hidden;} .spec-table{width:100%;max-width:1100px;min-width:0;margin:0 auto;border-collapse:collapse;table-layout:fixed;font-family:Verdana,Arial,sans-serif;font-size:12px;color:#111;} .spec-table th,.spec-table td{white-space:normal;overflow-wrap:anywhere;word-break:normal;border:1px solid #d3d3d3;padding:6px 8px;text-align:center;vertical-align:middle;line-height:1.25;} .spec-table thead th{background:#444;color:#fff;text-transform:uppercase;font-weight:700;} .spec-table tbody tr:nth-child(even):not(.group-row){background:#f7f7f7;} .spec-table tbody tr:not(.group-row):hover{background:#e5e5e5;} .spec-table tbody td{font-weight:600;} .spec-table th.identifier-header{background:#999;color:#fff;} .spec-table a,.spec-table a:visited{color:#0066cc;background:transparent;font-weight:700;text-decoration:none;padding:0;border-radius:0;} .spec-table a:hover,.spec-table a:active{color:#004f99;background:transparent;text-decoration:underline;}@media(max-width:640px){.spec-accordion{max-width:100%;margin:1em auto;padding:0 10px;}.spec-accordion-toggle{font-size:13px;padding:10px 12px;grid-template-columns:24px 1fr 24px;}.spec-table-wrapper{max-width:100%;overflow-x:hidden;}.spec-table{width:100%;max-width:100%;min-width:0;border:0;font-size:12px;table-layout:auto;}.spec-table thead{display:none;}.spec-table,.spec-table tbody,.spec-table tr,.spec-table td{display:block;width:100%;}.spec-table tbody tr:not(.group-row){margin:0 0 10px;border:1px solid #cfcfcf;background:#fff;}.spec-table td{border:0;border-bottom:1px solid #e2e2e2;padding:8px 10px;text-align:right;display:flex;justify-content:space-between;align-items:flex-start;gap:12px;white-space:normal;overflow:visible;overflow-wrap:anywhere;}.spec-table td:last-child{border-bottom:0;}.spec-table td::before{content:attr(data-label);font-weight:700;text-transform:uppercase;text-align:left;color:#444;flex:0 0 45%;}}Looking for more information about theAircat Pneumatic Cut-Off Tools?Click hereto view theCatalog.For help choosing the correct Aircat Pneumatic Tools, please call(800) 608-5210or [email protected]
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